ID:21260 Section: Industry

Updated:Tuesday 27th January 2015

Manufacturing Definition

(Wikipedia) - Manufacturing Textile factory (Germany, about 1975).

Manufacturing is the production of merchandise for use or sale using labor and machines, tools, chemical and biological processing, or formulation. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale. Such finished goods may be used for manufacturing other, more complex products, such as aircraft, household appliances or automobiles, or sold to wholesalers, who in turn sell them to retailers, who then sell them to end users – the "consumers".

Manufacturing takes turns under all types of economic systems. In a free market economy, manufacturing is usually directed toward the mass production of products for sale to consumers at a profit. In a collectivist economy, manufacturing is more frequently directed by the state to supply a centrally planned economy. In mixed market economies, manufacturing occurs under some degree of government regulation.

Modern manufacturing includes all intermediate processes required for the production and integration of a product''s components. Some industries, such as semiconductor and steel manufacturers use the term fabrication instead.

The manufacturing sector is closely connected with engineering and industrial design. Examples of major manufacturers in North America include General Motors Corporation, General Electric, Procter & Gamble, General Dynamics, Boeing, Pfizer, and Precision Castparts. Examples in Europe include Volkswagen Group, Siemens, and Michelin. Examples in Asia include Toyota, Samsung, and Bridgestone.

  • 1 History and development
    • 1.1 Manufacturing systems: changes in methods of manufacturing
  • 2 Industrial policy
    • 2.1 Economics of manufacturing
    • 2.2 Manufacturing and investment
  • 3 Countries by manufacturing output using the most recent known data
  • 4 Manufacturing processes
  • 5 Theories
  • 6 Control
  • 7 See also
  • 8 References
  • 9 Sources
  • 10 External links

History and developmentAssembly of Section 41 of a Boeing 787 DreamlinerA female industrial worker amidst heavy steel semi-products (KINEX BEARINGS, Bytča, Slovakia, c. 1995–2000)A modern automobile assembly line.
  • In its earliest form, manufacturing was usually carried out by a single skilled artisan with assistants. Training was by apprenticeship. In much of the pre-industrial world, the guild system protected the privileges and trade secrets of urban artisans.
  • Before the Industrial Revolution, most manufacturing occurred in rural areas, where household-based manufacturing served as a supplemental subsistence strategy to agriculture (and continues to do so in places). Entrepreneurs organized a number of manufacturing households into a single enterprise through the putting-out system.
  • Toll manufacturing is an arrangement whereby a first firm with specialized equipment processes raw materials or semi-finished goods for a second firm.
Manufacturing systems: changes in methods of manufacturing
  • Craft or guild system
  • Agile manufacturing
  • American system of manufacturing
  • English system of manufacturing
  • Fabrication
  • Flexible manufacturing
  • Just-in-time manufacturing
  • Lean manufacturing
  • Mass customization (2000s) - 3D printing, design-your-own web sites for sneakers, clothing
  • Mass production
  • Ownership
  • Packaging and labeling
  • Prefabrication
  • Putting-out system
  • Rapid manufacturing
  • Reconfigurable manufacturing system
  • Soviet collectivism in manufacturing
Industrial policy Main article: Industrial policy Economics of manufacturing

According to some economists, manufacturing is a wealth-producing sector of an economy, whereas a service sector tends to be wealth-consuming. Emerging technologies have provided some new growth in advanced manufacturing employment opportunities in the Manufacturing Belt in the United States. Manufacturing provides important material support for national infrastructure and for national defense.

On the other hand, most manufacturing may involve significant social and environmental costs. The clean-up costs of hazardous waste, for example, may outweigh the benefits of a product that creates it. Hazardous materials may expose workers to health risks. These costs are now well known and there is effort to address them by improving efficiency, reducing waste, using industrial symbiosis, and eliminating harmful chemicals. The increased use of technologies such as 3D printing also offer the potential to reduce the environmental impact of producing finished goods through distributed manufacturing.

The negative costs of manufacturing can also be addressed legally. Developed countries regulate manufacturing activity with labor laws and environmental laws. Across the globe, manufacturers can be subject to regulations and pollution taxes to offset the environmental costs of manufacturing activities. Labor unions and craft guilds have played a historic role in the negotiation of worker rights and wages. Environment laws and labor protections that are available in developed nations may not be available in the third world. Tort law and product liability impose additional costs on manufacturing. These are significant dynamics in the ongoing process, occurring over the last few decades, of manufacture-based industries relocating operations to "developing-world" economies where the costs of production are significantly lower than in "developed-world" economies.

Manufacturing and investment

Surveys and analyses of trends and issues in manufacturing and investment around the world focus on such things as:

  • the nature and sources of the considerable variations that occur cross-nationally in levels of manufacturing and wider industrial-economic growth;
  • competitiveness; and
  • attractiveness to foreign direct.

In addition to general overviews, researchers have examined the features and factors affecting particular key aspects of manufacturing development. They have compared production and investment in a range of Western and non-Western countries and presented case studies of growth and performance in important individual industries and market-economic sectors.

On June 26, 2009, Jeff Immelt, the CEO of General Electric, called for the United States to increase its manufacturing base employment to 20% of the workforce, commenting that the U.S. has outsourced too much in some areas and can no longer rely on the financial sector and consumer spending to drive demand. Further, while U.S. manufacturing performs well compared to the rest of the U.S. economy, research shows that it performs poorly compared to manufacturing in other high-wage countries. A total of 3.2 million – one in six U.S. manufacturing jobs – have disappeared between 2000 and 2007. In the UK, EEF the manufacturers organisation has led calls for the UK economy to be rebalanced to rely less on financial services and has actively promoted the manufacturing agenda.

Countries by manufacturing output using the most recent known data

Data is provided by Worldbank. It shows the total value of manufacturing in US dollars for its noted year.

Rank Country/Region (Millions of $US) Year  World 11,185,841 2011
1  China 70062330684000000002,330,684 2011
9999999  European Union 70062312723000000002,312,723 2013
2  United States 70061800500000000001,800,500 2011
9999999 Eurozone 70061793895000000001,793,895 2013
3  Japan 70061073277000000001,073,277 2012
4  Germany 7005710951000000000710,951 2013
5  South Korea 7005370393000000000370,393 2013
6  Italy 7005287477000000000287,477 2013
7  Russia 7005266692000000000266,692 2013
8  Brazil 7005250149000000000250,149 2013
9  France 7005249074000000000249,074 2013
10  India 7005223138000000000223,138 2013
11  United Kingdom 7005219036000000000219,036 2013
12  Mexico 7005215689000000000215,689 2013
13  Indonesia 7005205768000000000205,768 2013
14  Canada 7005169120000000000169,120 2008
15  Spain 7005166142000000000166,142 2013
16  Thailand 7005127569000000000127,569 2013
17  Turkey 7005125598000000000125,598 2013
18   Switzerland 7005113481000000000113,481 2012
19  Australia 7005104056000000000104,056 2013
20  Netherlands 700491602000000000091,602 2013
Manufacturing processes
  • List of manufacturing processes
  • Manufacturing Process Management
  • Taylorism/Scientific management
  • Fordism
  • Management
    • List of management topics
    • Total Quality Management
  • Quality control
    • Six Sigma

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